Hongrijia Depurate Facility Science & Technology Co., Ltd.

What kind of compressed air filter is used to purify compressed air under high pressure conditions

In industrial production, high-pressure filtration is a difficult problem. It is not only related to the stable operation of the equipment, but also directly affects the quality and production efficiency of the product. So, how to solve the problem of high-pressure filtration? YUKA high-pressure stainless steel precision filter, with its excellent performance and innovative design, can solve this problem. In industrial processes, the filtration demand under high-pressure conditions places extremely high demands on the equipment. Ordinary filters are difficult to operate stably under high-pressure environments, and are prone to leakage, damage and other problems, resulting in a significant reduction in the filtration effect. The YUKA high-pressure stainless steel precision filter can challenge this problem, and with its advanced technology and exquisite craftsmanship, it has achieved the goal of more efficient purification. It can accurately intercept impurities and particulate matter under high pressure conditions, ensure the purity of the fluid, and provide reliable guarantees for subsequent production links. Whether it is chemical, petroleum, pharmaceutical or other industries with extremely high requirements for fluid purity, YUKA filters can become an indispensable part of the production process with their excellent purification performance. In industrial production, the complexity and variability of working conditions are the norm. YUKA high-pressure stainless steel precision filter has strong adaptability and can operate stably under high-pressure conditions of 70Bar. This means that no matter how harsh the working environment is, it can consistently perform excellent filtering performance and will not fluctuate due to changes in pressure. At the same time, it also has excellent flow handling capabilities and can easily cope with the needs of large-flow filtration. This is especially important for some large-scale, high-efficiency production lines. It can quickly process a large amount of fluid while ensuring the filtering effect, ensuring the smooth progress of the production process, and greatly improving production efficiency. Equipment maintenance and maintenance are the key to ensuring its long-term stable operation. Traditional filters often require a lot of time and energy to maintain, and the disassembly and installation process is cumbersome and complicated, which not only affects the production progress, but also increases the maintenance cost. YUKA high-pressure stainless steel precision filter adopts an innovative quick-release design, which completely changes this situation. With simple operations, the filter can be quickly disassembled and installed, greatly shortening the maintenance time. According to actual tests, the maintenance efficiency of using YUKA filters can be increased by more than 50%. This not only reduces equipment downtime and maintenance costs, but also improves the overall availability of the equipment, bringing tangible economic benefits to the enterprise. During the filtration process, the material of the filter has a crucial impact on the purity of the fluid. If the filter material is prone to rust, impurities such as rust will be produced, causing secondary pollution to the fluid and seriously affecting product quality. The YUKA high-pressure stainless steel precision filter uses high-quality stainless steel material, which has excellent corrosion resistance and oxidation resistance and will not rust. This eliminates the possibility of secondary pollution from the source and ensures the purity and quality of the fluid. Whether in a humid environment or in contact with corrosive media, YUKA filters can always maintain their good performance and escort product quality.

Importance of compressed air filters in compressed air systems

The air compressor compresses air into high-pressure gas, but the compressed air discharged directly contains water, oil and particulate impurities. If it is used directly without treatment, it will harm system components, increase maintenance costs, shorten equipment life, and even affect the final product. Therefore, air compressor post-processing equipment is crucial in the compressed air system. 1. Types and functions of post-processing equipment 1. Air storage tank: buffering, cooling, water and oil removal, and pressure stabilization. The air converges in the tank, and the temperature drops to liquefy the water vapor, remove a large amount of water and oil, and store compressed air to achieve pressure stabilization. 2. Filter: removes some liquid water, oil and particles with a diameter greater than 1μm. The pre-filter can purify the compressed air to prevent pipeline impurities from entering the evaporator to affect the efficiency of the cold dryer or damage the evaporator. 3. Dryer: remove water molecules in the compressed air and reduce the water content. The dryness is expressed by dew point. There are two types: refrigeration type and adsorption type. The pressure dew point of the refrigeration type is above 2℃, and the adsorption type is between -20℃ and -70℃. Customers can choose according to their needs. 4. Oil-water separator: Separate and discharge water droplets, oil droplets, impurities, etc., use the principle of coalescence to separate oil and water, the oil is collected by the oil collector, and the water is discharged. 5. Cooler: Cool the compressed air to condense water. Cold dryer or cold dry filter integrated machine can achieve this effect. 2. The importance of post-processing equipment 1. Protect equipment and extend service life 1. Prevent corrosion and wear: Reduce the corrosion, wear and accumulation of moisture, oil and particulate matter in compressed air on equipment, and improve equipment efficiency and life. 2. Reduce failure rate: Reduce equipment failure rate and maintenance costs. For example, drying treatment can prevent solenoid valves, cylinders and other components from malfunctioning due to moisture. 2. Improve product quality 1. Ensure product purity: In food, pharmaceuticals, paint spraying, electronics and other industries, post-processing can ensure the purity of compressed air and the stability of product quality. 2. Avoid production interruptions: Prevent equipment failure or product quality problems caused by compressed air impurities, and ensure production continuity and stability. 3. Protect the environment and reduce pollution 1. Reduce exhaust emissions: For example, compressed air treated by the oil-water separator can be recycled and reused to reduce resource waste. 2. Reduce noise pollution: gas tanks and filters can reduce compressed air flow noise and mechanical noise, and improve the working environment. 4. Save energy and reduce costs 1. Improve energy efficiency: Drying can reduce the resistance of moisture to equipment operation and reduce energy consumption. 2. Reduce maintenance costs: Reduce equipment corrosion, wear and accumulation, extend maintenance cycles, and reduce maintenance costs. 3. Selection and maintenance of post-processing equipment 1. Select equipment according to demand: Different industries have different requirements for compressed air quality. Appropriate equipment should be selected according to actual needs, such as high-precision filters and dryers for the food industry, and equipment that can remove oil and particulate matter for the paint industry. 2. Regular maintenance: including cleaning filters, replacing desiccants, checking oil-water separators, etc., to ensure the normal operation of equipment and extend its service life. 3. Monitor air quality: Regularly use professional instruments to detect indicators such as moisture, oil and particulate matter in compressed air, and promptly detect and deal with problems. In summary, air compressor post-processing equipment plays an important role in the compressed air system, which can protect equipment, improve product quality, protect the environment, save energy and reduce costs. When selecting and using air compressors, full consideration should be given to post-processing equipment, and maintenance should be strengthened to ensure normal operation and provide support for the production and development of enterprises.

How to solve the problem of water in compressed air

 Say goodbye to the trouble of water mist and oil mist in compressed air! YUKA integrated freeze dryer, pre-installed with high-performance GWS gas-water separator and precision filter, thoroughly removes harmful impurities such as water and oil, ensures stable operation of gas-using equipment, and extends service life. Core advantages: Integrated and efficient energy saving: The innovative design is highly integrated, significantly reducing the equipment footprint, while reducing energy consumption and making operation more economical. Reliable operation around the clock: Designed for complex working conditions, it is not afraid of environmental challenges and provides continuous and stable dry compressed air. Deep purification guarantee: Pre-installed GWS gas-water separator + high-performance filter to achieve multiple deep purification (can filter to 0.01μm oil mist/particles), protecting your compressed air quality at the source. Patented technology escort: With multiple national invention patents, leading technology, and proven performance, it provides you with a worry-free water removal solution. Choose YUKA, choose clean, dry and efficient compressed air!

The importance of high-quality Compressed air filters to businesses

With the development of science and technology, compressed gas has become the second largest power pillar of modern industry, and more than 95% of enterprises are highly dependent on it in their daily operations. From spraying process to efficient operation of automated equipment, from precision operation of semiconductor manufacturing to other diversified industrial scenarios, compressed gas plays a pivotal role. And its cleanliness is directly related to the production efficiency and equipment maintenance cost of the enterprise, highlighting the key significance of gas purification. YUKA Purification has been deeply involved in the field of gas purification for nearly 30 years. With excellent R&D strength and consistent customer care as the cornerstone, it has created high-quality products certified by authoritative third parties. Its filtration performance strictly follows the ISO8573 gas quality standard, accurately overcomes the pain points of enterprise gas purification, creates a pure and efficient gas environment for enterprises, and then enhances the market competitiveness of enterprises and drives the continuous rise of performance. To learn more about gas purification solutions, please feel free to contact us!

Reliable Compressed Air filters can filter pollutants from compressed air more efficiently

YUKA Purification has been deeply involved in the industry for nearly 30 years and has always focused on the research and development and innovation of compressed gas purification technology. As the setter of national and industry standards for filters and a participant in the formulation of purification system standards, we are well aware of the value of every cubic meter of clean air. We always insist on providing customers with high-quality and efficient compressed gas purification products. The company has been recognized as a national high-tech enterprise for four consecutive terms. It is a specialized and new small and medium-sized enterprise and has obtained many invention and utility model patents. YUKA's high-precision filters are certified by international third-party authoritative organizations. The filtering effect meets the international ISO8573/12500 gas quality standards. The filtering accuracy can reach 0.01μm, the oil mist residue is 0.003ppm, and the pressure drop does not exceed 0.25barg. Achieve efficient interception of gaseous oil, oil vapor, gaseous water, microorganisms and dust particles in aerosols. The housing is made of high-quality aluminum alloy die-casting, and has undergone special anti-corrosion treatment. The housing has been strengthened for 10 years to ensure that the gas will no longer produce secondary pollution. The professional gas flow direction and compact structure design make the pressure drop and pressure loss smaller, and it is more convenient to install and maintain. Using YUKA's high-efficiency precision filter system, it can strongly guarantee the performance of the equipment, improve the yield rate of product production, reduce the energy consumption cost of the enterprise, and help the healthy development of the enterprise. YUKA Purification always protects the user's gas system from the source, takes science and technology and healthy development as its mission, and is committed to promoting the circulation of high-quality products and leading the market standard upgrade! For nearly 30 years, YUKA Purification has been working hard to help modern enterprises develop technology and enhance their core market competitiveness.

Integrated Refrigerated Air dryer improves equipment performance

 YUKA integrated Refrigerated Air dryer, as an advanced equipment integrating efficient purification and compact design, is committed to providing comprehensive and sophisticated compressed gas purification solutions for various industries. The equipment innovatively adopts a three-stage filtration and purification system. This precision configuration can synchronously and efficiently intercept and remove particulate impurities as small as 0.01μm in diameter in the compressed gas, and deeply purify it at the same time, effectively removing up to 99% of liquid water in the gas to ensure the purity of the output gas. Its pressure dew point is strictly controlled within the range of 2-10℃, which further ensures the dryness and stability of the gas. It is particularly worth mentioning that the YUKA integrated Refrigerated Air dryer breaks through the cumbersome mode of traditional multi-device series connection and adopts an integrated structural design, which not only greatly simplifies the installation process, but also significantly saves valuable floor space, providing more flexibility for the company's space planning. In addition, the equipment can still maintain stable operation in low temperature environments, showing excellent environmental adaptability. At the same time, its working pressure range has been carefully optimized and has been expanded to 0.5-1.6MPa, which can easily cope with the stringent requirements for gas cleanliness in different industries such as industrial manufacturing, pharmaceutical production, and precision electronics. Choosing a YUKA integrated Refrigerated Air dryer means choosing a reliable guardian for your equipment. It will help enterprises achieve the goal of reducing costs and increasing efficiency, and move towards a more efficient and environmentally friendly future.

Compressed air Filters can improve product quality

 Did you know? The impact of pollutants in compressed air, such as moisture, oil and particulate matter, on the gas system cannot be underestimated! If the quality of compressed air does not meet the standard, the loss rate of pneumatic parts will increase significantly and the accuracy will decrease, which will directly lead to lower product quality and yield. Take the chip and semiconductor industry as an example. Impurities and moisture in compressed air will seriously affect product quality and shorten the service life of equipment. There are many inferior compressed air purification equipment on the market. Using these purification products will accelerate the wear of valves in the pipeline. This will not only reduce the efficiency of the equipment, but may even directly cause equipment damage. Imagine how much loss it would cause if the production line was interrupted due to equipment failure! In order to ensure the normal operation of the equipment and product quality, the use of clean compressed air is essential. We must ensure that the cleanliness, oil content and other indicators of compressed air meet international ISO standards. It is also very critical to choose high-quality compressed air treatment equipment, which can significantly improve system performance and equipment life. It will increase the operation and maintenance costs of the equipment, and the maintenance costs of components such as instruments and solenoid valves will rise sharply. The equipment efficiency will be reduced, and it may even cause production interruption, and the equipment investment cost of the production line will also increase. In addition, it is necessary to add condensation, separation, sewage discharge and other equipment to the system. For industries such as painting, sandblasting, pneumatic control systems, food, and biology, high moisture content in compressed air will directly affect the product defect rate and increase production costs. Therefore, when companies use compressed air purification equipment, they must pay attention to whether the product's accuracy meets the standards and whether it meets the international ISO8573 standards for gas cleanliness. This is related to the lifeblood of the company's long-term development.

YUKA integrated refrigerated dryer helps companies grow their profits

 In the field of industrial production, compressed air will inevitably carry a variety of pollutants such as solid particles, moisture and oil in every step of generation and transmission. If these uninvited guests are put into use directly without strict purification, the consequences will be disastrous. They will not only ruthlessly erode the inner wall of the pipeline, shorten the service life of the equipment, and even cause irreversible damage to precision instruments, but may also sneak into various links of the production chain, causing product contamination and abnormal fluctuations in the process, ultimately affecting the company's reputation and market competitiveness. How to solve this industry pain point in a more efficient way? For nearly 30 years, YUKA has been deeply involved in the field of compressed air post-processing, and has always adhered to the corporate mission of "contributing to the world's scientific and technological progress and human health". We have been committed to providing customers with more professional and efficient industrial purification solutions. After 28 years of technological accumulation, our newly launched "integrated cold dryer" integrates gas-water separation, efficient water removal, and precision filtration into an integrated device with patented invention technology, helping enterprises save operation and maintenance costs, opening up the "slimming revolution" of compressed air purification, and providing industrial enterprises with more compact, economical and reliable solutions. Our products are not only widely praised in China, but also exported to many developed countries around the world, and have won unanimous praise from customers. Each YUKA integrated cold dryer has passed the third-party authoritative certification of many countries and strictly complies with international certification standards to ensure excellent quality. 1. Integrated design greatly reduces the footprint Traditional compressed air purification systems often require series connection of gas-water separators, cold dryers, multi-stage filters and other equipment, which not only takes up workshop space, but also causes pressure loss due to complex pipe connections. YUKA integrated cold dryer creatively integrates water removal and purification modules into the fuselage: The patented cyclone separation technology is the first to intercept 99% of liquid water, and the energy regulating valve is standard to accurately control the gas dew point, and cooperate with triple progressive filtration to achieve deep purification of oil and water particles. The floor space is reduced by 60%, and the air pressure is significantly stable, which is particularly suitable for renovation projects with limited space. 2. Reliable operation around the clock to cope with complex working conditions Equipped with an intelligent environmental perception system, it can operate stably within the low temperature environment temperature range. The working pressure range is extended to 0.7-1.6MPa, meeting the stringent requirements of different industries such as industrial manufacturing, pharmaceutical production, and precision electronics for pressure parameters. The intelligent joint control system of the expansion valve and the hot gas bypass valve is adopted to control the pressure dew point fluctuation within ±0.5℃. The original antifreeze protection mechanism solves the problem of ice blockage in low temperature environments and ensures continuous and trouble-free operation of the equipment. 3. Patented technology YUKA integrated cold dryer is equipped with a national invention patent gas-water separator + whole machine invention patent technology, which is fully protected by law from core components to system integration, ensuring the safety of the equipment supply chain and avoiding infringement disputes. Not only is the water removal and filtration efficiency efficient, but users are also more at ease when using it. 4. High efficiency and energy saving We use composite heat exchanger technology, and the heat exchange area is increased by 40% compared with traditional design. The waste heat recovery module can capture 85% of waste heat and realize the step-by-step utilization of energy. The modular design reduces the maintenance time by 60% and improves economic benefits. In addition, the installation of YUKA integrated cold dryer is quick and convenient, avoiding the problem of random matching by unprofessionals and ensuring the stable operation of the equipment. YUKA integrated cold dryer is not only the crystallization of technological innovation, but also the embodiment of industrial wisdom. In the track of Industry 4.0, we know that when every bit of energy saving can be converted into real profit growth, this is the background color of intelligent manufacturing-using technological innovation to inject a steady stream of deterministic power into industrial upgrading.